Spending a Day in the Weeds
Using assumptions that have not been validated can be the death of a good Six Sigma project. So before kicking-off a new round of projects last month, we scheduled a two day "audit" of a client's business unit. The COO and Director of Business Development decided to join us on the trip. Seven different managers were invited to present information about their areas, including their 2007 initiatives, how they had closed out the year in 2006 and how they were going to measure themselves going forward (success metrics).
First on the agenda was the COO with a 27 page presentation. Page 1 went relatively smoothly - it outlined the organizational chart. We spent the next 4.5 hours on pages 2 & 3. No, those pages didn't contain any controversial financial data or any sophisticated analysis that required elaborate explanation. Rather, the 2 pages mapped no more than 7 process steps (plus graphics & text) that summarized the business flow. Every process step was dissected, assumptions defined, owners outlined, issues discussed, etc... What fueled the discussion (mostly by the COO and Dir of BD) was the acknowledgement of customizations within the operation. The minute details that can make all the difference in the world of Six Sigma.
By the end of the two days, not only had we identified new improvement opportunities, but had also minimized the risk of collecting and/or interpreting process data incorrectly. To quote the executives who joined us on the "audit"..."this was one of the most productive sessions...the level of undocumented detail is amazing".